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With regular use, signs of wear and tear will generally start to appear on a pallet truck. To ensure seamless use and safe operation, you should regularly check the functionality of the pallet truck. If you notice severe signs of wear or impaired function of the front steering wheel or back roller wheels, you should consider replacing them.
As with some other pallet truck repairs, you do not necessarily have to visit a specialist workshop for this since you can easily change both wheel types yourself. Find out which tools you need, what you should look out for and how exactly to proceed when it comes to pallet truck wheel replacement in the guides below.
Step-by-step guide: how to change pallet jack steering wheels
Our instructions will guide you through all the steps required when it comes to pallet jack front wheel replacement:
- Material
You will need a small flathead screwdriver, snap-ring pliers and a plastic hammer. - The right position
Carefully lay the pallet truck on its side. Remove the cap on the steering wheel using the flathead screwdriver. - Remove the snap ring
Remove the snap ring with the pliers and remove the washer. - Change the wheel
Remove the wheel from its axle and replace it with the new steering wheel. Don’t forget to put the washer (spacer) back in place. - Secure the wheel
Use pliers to secure the wheel with the snap ring. Make sure that the snap ring is seated correctly in the groove of the axle. - Attach the cap
Place the cap back on the steering wheel. Carefully secure the cap by hitting it with the plastic hammer. - Check all functions
Ensure the steering wheel works properly: does it run smoothly without catching or dragging? Then you have done everything correctly.
Step-by-step guide: how to change pallet jack load wheels
The load wheels of a pallet truck have an enormous load-bearing capacity. Depending on the intensity and frequency of use, they can start to wear out and will eventually need to be replaced. The following instructions give you a step-by-step guide on pallet jack load wheel replacement:
- The right accessories
You will need a hammer, a pin punch, grease and an old cloth or rag. - The right position
Carefully lay the pallet truck on one side so that all parts are easily accessible and so you can adopt a working posture that is as easy on your back. - Remove the spring pin
Carefully remove the spring pin by hitting it with a hammer and a pin punch. - Remove the wheels
Fold the wheel holder down slightly and remove the wheel axle or shaft. Pull the wheels off the axle. - Lubricate the parts
Lubricate all moving parts with grease, taking care to lubricate the linkage rod in particular. If necessary, follow the instructions in the operating manual. - Attach the new wheels
Put the new wheels onto the axle, return it to its previous position and carefully drive the spring pin back in with the hammer to secure everything in place. - Check function
Return the pallet truck to an upright position and ensure everything is functioning correctly. The load wheels should run smoothly without dragging or affecting the flow of movement.
FAQ on pallet jack front and roller wheel replacement
With a small flathead screwdriver, snap-ring pliers and a plastic hammer, you are well equipped to carry out the steps required for changing the front steering wheel on a pallet truck.
If you notice that the steering or rolling function of either wheel type is impaired, or that the wheels are showing signs of wear, it is probably time to replace them. This will ensure for smooth operation and optimal employee safety during pallet truck operation.
For safety and better access, make sure you carefully lay the pallet truck on its side before preparing to change any wheels. This way all parts are easily accessible, and you can work in a back-friendly position. When securing the replacement steering wheel to the pallet jack, make sure that the snap ring is correctly seated in the groove of the axle.
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© Jungheinrich AG
